Find the perfect block diagram with our step-by-step guide below. Start by choosing a solution,
then refine your selection as the next fields adapt dynamically to lead you to the final diagram.
Expanded View
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Monitor","path":"/design/interactive-block-diagrams/medical/continuous-glucose-monitor","children":[]},{"id":"f6130e35-4fd0-4719-acac-e3da45c1a9a6_IBD_DIAGRAM","parentId":"232a1fe1-c60b-4a4f-853e-7b73a7209c91_IBD_SUBSOLUTION","text":"Hearing Aid","path":"/design/interactive-block-diagrams/medical/hearing-aid","children":[]},{"id":"a3e4f792-c0dc-4153-bb76-59bbe623ed64_IBD_DIAGRAM","parentId":"232a1fe1-c60b-4a4f-853e-7b73a7209c91_IBD_SUBSOLUTION","text":"Patient Monitor","path":"/design/interactive-block-diagrams/medical/patient-monitor","children":[]},{"id":"fa0c8829-c8b8-426a-8624-fb6406550d0b_IBD_DIAGRAM","parentId":"232a1fe1-c60b-4a4f-853e-7b73a7209c91_IBD_SUBSOLUTION","text":"Ultrasound Transducer","path":"/design/interactive-block-diagrams/medical/ultrasound-transducer","children":[]}]},{"id":"d17e7410-a519-48f1-887a-1644e3a10c78_IBD_SUBSOLUTION","parentId":"9d330931-7485-49dd-ae21-990ea4e17af9_IBD_SOLUTION","text":"Medical Imaging","path":null,"children":[{"id":"7780a3f3-3fe2-4f1c-a8f4-f873ed853c45_IBD_DIAGRAM","parentId":"d17e7410-a519-48f1-887a-1644e3a10c78_IBD_SUBSOLUTION","text":"Digital Radiography","path":"/design/interactive-block-diagrams/medical/digital-radiography","children":[]}]}]}]

Industrial Automation Vehicle - Block Diagram

Industrial battery-powered automation vehicles are designed for efficient material handling and transportation within industrial areas.

"longDescription": "Detailed Description of Each Block", "blocks": [ { "name": "AC Input", "function": "Provides AC power input to the system.", "theory_of_operation": "Receives AC power from the electrical grid.", "interaction": "Supplies AC power to the Battery Charger.", "category": "Third party", "connection": ["Battery Charger"], }, { "name": "Battery Charger", "connection": ["Power Tree"], "sub-blocks": [ { "name": "PFC", "function": "Improves power factor and reduces harmonic distortion.", "theory_of_operation": "Preconditions AC input for LLC stage.", "interaction": "Feeds LLC stage.", "category": "onsemi", "connection": [], }, { "name": "LLC", "function": "Provides efficient DC conversion with soft switching.", "theory_of_operation": "Uses resonant topology for high-efficiency conversion.", "interaction": "Delivers regulated DC to Power Tree.", "category": "onsemi", "connection": [], } ] }, { "name": "Power Tree", "connection": ["CPU", "Signaling Detection System", "Motion Control", "Hydraulic System"], "sub-blocks": [ { "name": "Battery Management", "function": "Monitors and controls battery health and status.", "theory_of_operation": "Tracks charge/discharge cycles, temperature, and voltage.", "interaction": "Interfaces with Power Tree and MCU.", "category": "onsemi", "connection": [], }, { "name": "DC-DC", "function": "Converts DC voltage levels for subsystems.", "theory_of_operation": "Uses switching regulators to step up/down voltage.", "interaction": "Distributes appropriate DC voltage levels to system components.", "category": "onsemi", "connection": [], }, { "name": "Smart Protection", "function": "Protects system from electrical faults.", "theory_of_operation": "Implements overvoltage, overcurrent, and thermal protection.", "interaction": "Safeguards all downstream components.", "category": "onsemi", "connection": [], }, { "name": "Battery", "function": "Stores electrical energy.", "theory_of_operation": "Uses electrochemical processes to store energy.", "interaction": "Provides electrical energy for device.", "category": "Third Party", "connection": [] } ] }, { "name": "Signaling & Detection System", "connection": ["CPU"], "sub-blocks": [ { "name": "LED Driver", "function": "Controls the power supplied to the LED lights.", "theory_of_operation": "Regulates current and voltage to the LEDs.", "interaction": "Powers the Power LEDs.", "category": "onsemi", "connection": [] }, { "name": "Audio Amplifier", "function": "Amplifies audio signals.", "theory_of_operation": "Boosts low-level audio signals for output devices.", "interaction": "Interfaces with MCU.", "category": "onsemi", "connection": [] }, { "name": "Ultrasonic Sensor", "function": "Detects proximity or motion.", "theory_of_operation": "Uses sound waves to measure distance.", "interaction": "Sends data to MCU.", "category": "onsemi", "connection": [] } ] }, { "name": "CPU", "connection": ["Power Tree", "Signaling & Detection System", "Motion Control", "Hydraulic System"], "sub-blocks": [ { "name": "CPU", "function": "Central processing unit that controls the system operations.", "theory_of_operation": "Executes software programs to manage and control the system components.", "interaction": "Interfaces with power management, voltage supervisor, memory, communication interfaces, and data acquisition system.", "category": "Third party", "connection": [] }, { "name": "EEPROM", "function": "Stores non-volatile configuration data.", "theory_of_operation": "Retains data without power.", "interaction": "Supports CPU operations.", "category": "onsemi", "connection": [] }, { "name": "Communication", "function": "Enables data exchange with external systems.", "theory_of_operation": "Supports protocols like CAN, UART, SPI.", "interaction": "Interfaces with CPU.", "category": "onsemi", "connection": [] } ] }, { "name": "Motion Control", "connection": ["CPU"], "sub-blocks": [ { "name": "Control", "function": "Manages motion control logic.", "theory_of_operation": "Processes commands and feedback for motion control.", "interaction": "Interfaces with Driving Stage and Sensing Module.", "category": "onsemi", "connection": [] }, { "name": "Driving Stage", "function": "Drives actuators or motors.", "theory_of_operation": "Converts control signals into mechanical motion.", "interaction": "Receives commands from Control Module.", "category": "onsemi", "connection": [] }, { "name": "Sensing", "function": "Monitors motion parameters.", "theory_of_operation": "Uses sensors to detect position, speed, and feedback.", "interaction": "Sends feedback to Control Module.", "category": "onsemi", "connection": [] } { "name": "Motor - Motion", "function": "Converts electrical energy into mechanical motion.", "theory_of_operation": "Operates using electromagnetic principles where current through windings generates a magnetic field that causes rotation of the motor shaft.", "interaction": "Rotates wheels, pumps or other rotating machines", "category": "Third party", "connection": [] } ] }, { "name": "Hydraulic System", "connection": ["CPU"], "sub-blocks": [ { "name": "Control", "function": "Manages hydraulic control logic.", "theory_of_operation": "Processes commands and feedback for hydraulic control.", "interaction": "Interfaces with Driving Stage and Sensing Module.", "category": "onsemi", "connection": [] }, { "name": "Driving Stage", "function": "Drives hydraulic actuators.", "theory_of_operation": "Converts control signals into hydraulic motion.", "interaction": "Receives commands from Control Module.", "category": "onsemi", "connection": [] }, { "name": "Sensing", "function": "Monitors hydraulic parameters.", "theory_of_operation": "Uses sensors to detect pressure, flow, and feedback.", "interaction": "Sends feedback to Control Module.", "category": "onsemi", "connection": [] } { "name": "Motor - Hydraulic", "function": "Converts electrical energy into mechanical motion.", "theory_of_operation": "Operates using electromagnetic principles where current through windings generates a magnetic field that causes rotation of the motor shaft.", "interaction": "Rotates wheels, pumps or other rotating machines", "category": "Third party", "connection": [] } ] } ], "interconnections": [ {"source": "AC Input", "target": "Battery Charger"}, {"source": "Battery Charger", "target": "Power Tree"}, {"source": "Power Tree", "target": "Signaling Detection System"}, {"source": "Power Tree", "target": "CPU"}, {"source": "Power Tree", "target": "Motion Control"}, {"source": "Power Tree", "target": "Hydraulic System"}, {"source": "CPU", "target": "Power Tree"} {"source": "Power Tree", "target": "CPU"},, {"source": "CPU", "target": "Signaling Detection System"}, {"source": "Signaling Detection System", "target": "CPU"}, {"source": "CPU", "target": "Motion Control System"}, {"source": "Motion Control System", "target": "CPU"}, {"source": "CPU", "target": "Hydraulic System"}, {"source": "Hydraulic System", "target": "CPU"}, ], "Last_update": "2025-08-26",

Industrial Automation Vehicle

Battery Management - Block

Products

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      P-Channel PowerTrench<sup>®</sup> MOSFET -100V, -50A, 22mΩ

    • FDMS86163P

      P-Channel PowerTrench<sup>®</sup> MOSFET -100V, -50A, 22mΩ

  • Schottky Diodes & Schottky Rectifiers
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    • NRTS1560PFS

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    • NRVBB60H100CT

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  • Temperature Sensors
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    • NCT375

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  • Voltage Supervisors
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      2-Channel High-Side Power Monitor, 28V

    • NCV303

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    • NCP308

      Voltage Supervisor, Ultra Low Quiescent Current, Programmable Delay Time

  • Zener Diodes
    • MM5Z2V4

      500 mW Standard Tolerance Zener Diode Voltage Regulators

    • MMSZ

      500 mW; 5% Zener Diode Voltage Regulator

    • MM5Z4

      Low I<sub>Z</sub> Zener Diode, SOD523

Technical Documentation

Evaluation Boards/Kits

FAQs

1. What are the main benefits of using industrial automation vehicles?

Industrial automation vehicles improve productivity by automating repetitive material handling tasks. According to the diagram, benefits include precise motor control, efficient power conversion, and integrated sensing, which together enable accurate navigation, reduced downtime, and safer operation in factories and warehouses.

2. What role do sensors play in industrial automation vehicles?

Sensors provide environmental awareness and vehicle state feedback. The diagram includes position, proximity, and current sensing blocks that support navigation, obstacle detection, and motor monitoring, enabling the vehicle to operate autonomously and respond safely to dynamic industrial surroundings.

3. Why is functional safety important in industrial automation vehicles?

Functional safety is essential to protect people, goods, and equipment. The diagram reflects safety‑relevant components such as isolated interfaces and protected power stages that support compliance with industrial safety requirements and help ensure predictable behavior during faults or abnormal conditions.

4. How does battery technology impact industrial automation vehicle design?

Battery technology directly affects operating time and vehicle performance. The block diagram emphasizes efficient power conversion and monitoring, which help manage battery energy, reduce losses, and support longer operating cycles between charges.

5. How does the onsemi Interactive Block Diagram help me select parts and build a worksheet/BOM?

The onsemi interactive block diagram lets you select a taxonomy, choose devices per block, and download a worksheet. If you need a deeper dive into the tool, watch our tutorial video.

Worksheet (BOM) Preview

Worksheet (BOM)

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