Zonal Controller - Block Diagram

Find the perfect block diagram with our step-by-step guide below. Start by choosing a solution,
then refine your selection as the next fields adapt dynamically to lead you to the final diagram.

Expanded View

Solution

Solution subgroup

Block Diagrams

Diagram subgroup

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Diagram

Zonal Controller - Block Diagram

Zonal controller is used to control and distribute the power within specific zones of a vehicle, reducing complexity and weight.

"longDescription": "Detailed Description of Each Block", "blocks": [ { "name": "48V Powernet", "function": "Primary high-voltage power source for the system.", "theory_of_operation": "Provides 48V DC power for automotive zonal controller applications.", "interaction": "Supplies power to LDO for 48V Powernet and 48-12V DC-DC Converter.", "category": "Third party", "connection": ["LDO for 48V Powernet", "48-12V DC-DC Converter (Optional)"] }, { "name": "LDO for 48V Powernet", "function": "Regulates and stabilizes 48V supply for downstream components.", "theory_of_operation": "Maintains a stable output voltage with low dropout from the 48V input.", "interaction": "Supplies regulated 48V to Power Supplies.", "category": "onsemi", "connection": ["Power Supplies"] }, { "name": "48-12V DC-DC Converter (Optional)", "function": "Converts 48V DC to 12V DC for auxiliary power supplies.", "theory_of_operation": "Switching converter steps down voltage efficiently.", "interaction": "Supplies 12V to Power Supplies block.", "category": "Third party", "connection": ["Multi-Channel Half-Bridge Gate Driver", "High-Side Gate Driver"] }, { "name": "LV Powernet", "function": "Low-voltage power distribution for system electronics.", "theory_of_operation": "Distributes regulated low-voltage power to LV power discrete and ideal diode controller.", "interaction": "Supplies power to LV Power Discrete and Ideal Diode Controller.", "category": "Third party", "connection": ["LV Power Discrete", "Ideal Diode Controller"] }, { "name": "LV Power Discrete", "function": "Discrete power components for switching and protection.", "theory_of_operation": "Includes MOSFETs, diodes, and other discrete devices for power management.", "interaction": "Works with Ideal Diode Controller to manage power input.", "category": "onsemi", "connection": ["Ideal Diode Controller", "Auxiliary Power"] }, { "name": "Ideal Diode Controller", "function": "Controls MOSFETs to emulate ideal diode behavior for reverse current protection.", "theory_of_operation": "Monitors voltage and current, drives MOSFET gate to minimize voltage drop and prevent reverse current.", "interaction": "Manages power flow from LV Powernet to auxiliary power.", "category": "onsemi", "connection": ["Auxiliary Power"] }, { "name": "Auxiliary Power", "connection": ["Power Supplies"], "sub_blocks": [ { "name": "Buck", "function": "Step-down DC-DC converter for voltage regulation.", "theory_of_operation": "Switching converter reduces voltage efficiently.", "interaction": "Supplies regulated voltage to MCU and other loads.", "category": "onsemi", "connection": [] }, { "name": "LDO", "function": "Low Dropout Regulator for precise voltage regulation.", "theory_of_operation": "Maintains stable output voltage with minimal input-output difference.", "interaction": "Supplies clean voltage to MCU and other sensitive blocks.", "category": "onsemi", "connection": [] } ] }, { "name": "Power Supplies", "function": "Distributes power to gate drivers and power modules.", "theory_of_operation": "Provides necessary voltages for high-power loads.", "interaction": "Supplies power to Multi-Channel Half-Bridge Gate Driver, High-Side Gate Driver", "category": "Third party", "connection": ["Multi-Channel Half-Bridge Gate Driver", "High-Side Gate Driver"] }, { "name": "Multi-Channel Half-Bridge Gate Driver", "function": "Drives multiple half-bridge power stages for load control.", "theory_of_operation": "Provides gate signals for MOSFETs in half-bridge configuration.", "interaction": "Controls Power Discrete and Modules.", "category": "onsemi", "connection": ["Power Discrete and Modules"] }, { "name": "Power Discrete and Modules", "function": "High-power output stages for driving loads.", "theory_of_operation": "Integrates power switches and protection for load driving.", "interaction": "Receives gate signals from Multi-Channel Half-Bridge Gate Driver.", "category": "onsemi", "connection": ["Loads"] }, { "name": "High-Side Gate Driver", "function": "Drives high-side power switches for load control.", "theory_of_operation": "Provides gate signals for high-side MOSFETs.", "interaction": "Controls HS Power Discrete.", "category": "onsemi", "connection": ["HS Power Discrete"] }, { "name": "HS Power Discrete", "function": "High-side discrete power switches for load control.", "theory_of_operation": "MOSFETs and other devices for switching high-side loads.", "interaction": "Receives gate signals from High-Side Gate Driver.", "category": "onsemi", "connection": ["Loads"] }, { "name": "Multi-Channel High-Side Driver", "function": "Drives multiple high-side power switches for load control.", "theory_of_operation": "Provides gate signals for multiple high-side MOSFETs.", "interaction": "Controls loads directly.", "category": "onsemi", "connection": ["Loads"] }, { "name": "Multi-Channel Half-Bridge Driver", "function": "Drives multiple half-bridge power stages for load control.", "theory_of_operation": "Provides gate signals for MOSFETs in half-bridge configuration.", "interaction": "Controls loads directly.", "category": "onsemi", "connection": ["Loads"] }, { "name": "SmartFET High-Side", "function": "Integrated high-side switch with protection and diagnostics.", "theory_of_operation": "Combines MOSFET, protection, and control in one package.", "interaction": "Drives loads directly.", "category": "onsemi", "connection": ["Loads"] }, { "name": "SmartFET Low-Side", "function": "Integrated low-side switch with protection and diagnostics.", "theory_of_operation": "Combines MOSFET, protection, and control in one package.", "interaction": "Drives loads directly.", "category": "onsemi", "connection": ["Loads"] }, { "name": "Tracking LDOs", "function": "Low Dropout Regulators that track input voltage for sensor supply.", "theory_of_operation": "Maintains output voltage proportional to input for sensor biasing.", "interaction": "Supplies power to sensors.", "category": "onsemi", "connection": ["Sensors"] }, { "name": "10Base-T1S / CAN / LIN", "function": "Automotive communication interfaces for networking.", "theory_of_operation": "Implements standard protocols for in-vehicle communication.", "interaction": "Connects to In Vehicle Networking block.", "category": "Third party", "connection": ["Communication"] }, { "name": "Communication", "connection": ["10Base-T1S / CAN / LIN", "MCU"], "sub_blocks": [ { "name": "In Vehicle Networking", "function": "Manages communication between vehicle subsystems.", "theory_of_operation": "Implements networking protocols for data exchange.", "interaction": "Interfaces with ESD Protection.", "category": "Third party", "connection": [] }, { "name": "ESD Protection", "function": "Protects communication interfaces from electrostatic discharge.", "theory_of_operation": "Implements ESD protection devices.", "interaction": "Interfaces with MCU.", "category": "onsemi", "connection": [] } ] }, { "name": "Sensing", "connection": ["MCU"], "sub_blocks": [ { "name": "Op-Amps & Comparator", "function": "Analog signal conditioning and comparison.", "theory_of_operation": "Amplifies and compares analog signals for sensing.", "interaction": "Interfaces with IO Expander.", "category": "onsemi", "connection": [] }, { "name": "IO Expander", "function": "Expands MCU input/output capabilities.", "theory_of_operation": "Provides additional digital I/O channels.", "interaction": "Interfaces with MCU.", "category": "onsemi", "connection": [] }, { "name": "Current Sensing", "function": "Measures current in power and load circuits.", "theory_of_operation": "Uses shunt resistors or Hall sensors for current measurement.", "interaction": "Interfaces with MCU.", "category": "onsemi", "connection": [] }, { "name": "Voltage Supervisory", "function": "Monitors voltage levels for system protection.", "theory_of_operation": "Detects undervoltage, overvoltage, and faults.", "interaction": "Interfaces with MCU.", "category": "onsemi", "connection": [] } ] }, { "name": "MCU Interface", "connection": ["MCU"], "sub_blocks": [ { "name": "EEPROM", "function": "Non-volatile memory for configuration and data logging.", "theory_of_operation": "Stores data even when power is removed.", "interaction": "Interfaces with MCU.", "category": "onsemi", "connection": [] }, { "name": "Interface Components", "function": "Supports MCU communication with other blocks.", "theory_of_operation": "Includes level shifters, buffers, and protocol converters.", "interaction": "Interfaces with MCU.", "category": "onsemi", "connection": [] } ] }, { "name": "MCU", "function": "Central controller for system operation and coordination.", "theory_of_operation": "Executes software to manage sensing, power, communication, and load control.", "interaction": "Interfaces with all sensing, power, and communication blocks.", "category": "Third party", "connection": [ "Multi-Channel Half-Bridge Gate Driver", "High-Side Gate Driver" "Multi-Channel High-Side Driver", "Multi-Channel Half-Bridge Driver", "SmartFET High-Side", "SmartFET Low-Side", "Tracking LDOs", "Communication", "Sensing", "MCU Interface" ] } ], "interconnections": [ {"source": "48V Powernet", "target": "LDO for 48V Powernet"}, {"source": "48V Powernet", "target": "48-12V DC-DC Converter (Optional)"}, {"source": "LDO for 48V Powernet", "target": "Power Supplies"}, {"source": "LV Powernet", "target": "Power Discrete and Modules"}, {"source": "LV Powernet", "target": "Ideal Diode Controller"}, {"source": "Power Discrete and Modules", "target": "Auxiliary Power"}, {"source": "Ideal Diode Controller", "target": "Auxiliary Power"}, {"source": "Auxiliary Power", "target": "Power Discrete and Modules"}, {"source": "48-12V DC-DC Converter (Optional)", "target": "Multi-Channel Half-Bridge Gate Driver"}, {"source": "48-12V DC-DC Converter (Optional)", "target": "High-Side Gate Driver"}, {"source": "Power Supplies", "target": "Multi-Channel Half-Bridge Gate Driver"}, {"source": "Power Supplies", "target": "High-Side Gate Driver"}, {"source": "Multi-Channel Half-Bridge Gate Driver", "target": "Power Modules"}, {"source": "High-Side Gate Driver", "target": "HS Power Discrete"}, {"source": "HS Power Discrete", "target": "Loads"}, {"source": "Power Modules", "target": "Loads"}, {"source": "Multi-Channel High-Side Driver", "target": "Loads"}, {"source": "Multi-Channel Half-Bridge Driver", "target": "Loads"}, {"source": "SmartFET High-Side", "target": "Loads"}, {"source": "SmartFET Low-Side", "target": "Loads"}, {"source": "Tracking LDOs", "target": "Sensors"}, {"source": "10Base-T1S / CAN / LIN", "target": "Communication"}, {"source": "Communication", "target": "MCU"}, {"source": "Sensing", "target": "MCU"}, {"source": "MCU Interface", "target": "MCU"}, {"source": "MCU", "target": "MCU Interface"}, {"source": "MCU", "target": "Communication"}, {"source": "MCU", "target": "Sensing"}, {"source": "MCU", "target": "Tracking LDOs"}, {"source": "MCU", "target": "SmartFET Low-Side"}, {"source": "MCU", "target": "SmartFET High-Side"}, {"source": "MCU", "target": "Multi-Channel Half-Bridge Driver"}, {"source": "MCU", "target": "Multi-Channel High-Side Driver"}, {"source": "MCU", "target": "High-Side Gate Driver"}, {"source": "MCU", "target": "Multi-Channel Half-Bridge Gate Driver"} ], "Last_update": "2025-12-04",

Zonal Controller - Blocks

FAQs

1. What problems does a zonal controller solve in modern vehicle designs?

The zonal controller consolidates local power distribution and communication functions within a zone, which reduces wiring harness complexity and weight at the vehicle level. This function is explicitly described on the zonal controller block diagram page.

2. What power levels and voltage domains are typical for zonal controllers?

Zonal controllers typically handle low-voltage power distribution ranging from about 10 W up to several kilowatts per zone. They commonly support 12 V and 48 V vehicle power nets and generate intermediate and low-voltage rails such as 5 V, 3.3 V, and always-on supplies.

3. What role do SmartFETs play in zonal power distribution?

SmartFETs integrate power switching with protection and diagnostics in a single device. They replace traditional fuses and relays by providing resettable overcurrent, overtemperature, and short-circuit protection, enabling software-controlled load management and improved functional safety in zonal architectures.

4. What design challenges are specific to automotive zonal controllers?

Key challenges include handling harsh automotive transients, managing EMI, ensuring thermal robustness, and supporting partial-power or always-on states. Designers must also coordinate power, protection, and communication behavior to ensure deterministic startup, shutdown, and fault handling across the zone.

5. How does the onsemi Interactive Block Diagram help me select parts and build a worksheet/BOM?

The onsemi interactive block diagram lets you select a taxonomy, choose devices per block, and download a worksheet. If you need a deeper dive into the tool, watch our tutorial video.

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