SEC-25KW-SIC-PIM-GEVK: Full SiC 25kW DC EV charger platform

SEC-25KW-SIC-PIM-GEVK is a reference design kit for 25kW fast DC EV charger based on SiC power integrated module. This full silicon carbide solution consists of PFC and DC-DC stages featuring multiple 1200V, 10m? half-bridge SiC modules (NXH010P120MNF1), the ultralow RDS(ON) and minimized parasitic inductance can significantly reduce conduction loss and switching loss. Relying on the powerful UCB, the system can deliver maximum 25kW over 200V-1000V output voltage with 96% all-time efficiency to charge 400V or 800V EV batteries.

SEC-25KW-SIC-PIM-GEVK also highlights the galvanic-isolated high-current driver NCD57000, auxiliary power solution SECO-HVDCDC1362-40W-GEVB to power stable voltage rails to low-voltage components, integrated protections like inrush control, over voltage protection and multiple interfaces for communication.

Read the whole reference design series below (Developing A 25-kW SiC-Based Fast DC Charger Part 1- 8) to learn the detailed considerations and challenges onsemi has met during the design process.

Features and Applications

Features

  • Vin=400Vac (EU)/480Vac (US), Vout=200Vdc-1000Vdc
  • Max output power=25kW, efficiency>96%
  • 3-Phase PFC and DAB enables bidirectional power conversion for 400V/800V battery
  • Multiple protecting functions and communication interfaces
  • Following EN55011 Class A & IEC 61851
  • Compatible with the Universal Controller Board (UCB) FPGA/ARM
  • NXH010P120MNF1 - SiC Module, half bridge, 1200V, 10mohm SiC M1 MOSFET
  • NCD57000 - Isolated high current and high efficiency gate driver

Applications

  • High-efficiency EV charger
  • 3-Ph AC-DC conversion
Evaluation/Development Tool Information
Product Status Compliance Short Description Parts Used
SEC-25KW-SIC-PIM-GEVK Active
Pb-free
Full SiC 25kW DC EV charger platform NCD57000DWR2G NCD98011XMXTAG
NCID9211 NCS20034DR2G
NCS213RSQT2G NXH010P120MNF1PG
Technical Documents
Type Document Title Document ID/Size Rev
Video 25kW SiC Module Fast DC EV Charger Power Stage WVD17792/D   
Application Notes Demystifying Three-Phase Active Front End or Power Factor Correction (PFC) Topologies AND90142/D - 432 KB Locked  2 
Video Designing Silicon Carbide (SiC) based DC Fast Charging System | Session 1: 6-Pack Boost Active Front End (AFE) Design WVD17869/D   
Video Designing Silicon Carbide (SiC) based DC Fast Charging System | Session 2: Dual Active Bridge DC-DC Design WVD17870/D   
Video Designing Silicon Carbide (SiC) based DC Fast Charging System | Session 3: Gate Drivers, Auxiliary Supply, and Thermal Management WVD17871/D   
Video Designing Silicon Carbide (SiC) based DC Fast Charging System | Session 4: Measurement Results WVD17872/D   
Eval Board: Gerber SEC-25KW-SIC-PIM-GEVK Gerber SEC-25KW-SIC-PIM-GEVK_GERBER - 114872 KB  0 
Eval Board: Schematic SEC-25KW-SIC-PIM-GEVK Schematic SEC-25KW-SIC-PIM-GEVK_SCHEMATIC - 15379 KB  0 
Eval Board: BOM SEC-25KW-SIC-PIM-GEVK Bom SEC-25KW-SIC-PIM-GEVK_BoM - 100 KB  0 
White Papers Lessons Learned: Developing a 25 kW DC Fast EV Charging Module TND6397/D - 2960 KB Locked  0 
Reference Designs Developing a 25 kW SiC-Based DC Fast Charger (DCFC) Part 1: Structure of a Fast EV Charger & Key Electrical Specifications TND6401/D - 352 KB Locked  0 
Reference Designs Developing a 25 kW SiC-Based DC Fast Charger (DCFC) Part 3: PFC Simulation and Development TND6403/D - 1467 KB Locked  0 
Reference Designs Developing a 25 kW SiC-Based DC Fast Charger (DCFC) Part 4: DC-DC Simulation and Design Considerations TND6404/D - 1094 KB Locked  0 
Reference Designs Developing a 25 kW SiC-Based DC Fast Charger (DCFC) Part 2: Solution Overview TND6402/D - 1964 KB Locked  0 
Reference Designs Developing a 25 kW SiC-Based DC Fast Charger Part 7: Auxiliary Power Supply Units for 800 V EV Chargers TND6407/D - 365 KB Locked  0 
Reference Designs Developing a 25 kW SiC-Based DC Fast Charger (DCFC) Part 5: Control Algrorithms, Modulation Schemes and Feedback TND6405/D - 3388 KB Locked  0 
Reference Designs Developing a 25 kW SiC-Based DC Fast Charger (DCFC), Part 8: Thermal Management TND6408/D - 880 KB Locked  0 
Reference Designs Developing a 25 kW SiC-Based DC Fast Charger (DCFC) Part 6: Gate Drive System for Power Modules TND6406/D - 2420 KB Locked  0 
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Featured Video
Designing Silicon Carbide (SiC) based DC Fast Charging System | Session 4: Measurement Results
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